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Steel Manufacturing and Trading
Ever since their inception in 1929, Kalliyath Group of companies has always delivered utmost quality in every aspect of their services. Having a luminous track record and a total turnover of over INR one billion, Kalliyath Group is one of the front runners in South India's steel industry. The company has already created an impact with its commitment to customers and the visionary leadership of its promoters. Today the glorious tradition continues and the group is engaged in diversified fields like Real Estate, Healthcare, Wind power, Logistics and Global Trade.
Ever since their inception in 1929, Kalliyath Group of companies has always delivered utmost quality in every aspect of their services. Having a luminous track record and a total turnover of over INR one billion, Kalliyath Group is one of the front runners in South India's steel industry. The company has already created an impact with its commitment to customers and the visionary leadership of its promoters. Today the glorious tradition continues and the group is engaged in diversified fields like Real Estate, Healthcare, Wind power, Logistics and Global Trade.
BHARATHI STEEL is the only company offering the widest range of steels. We meets the maximum demands of structural TMT STEEL BARS in engineering sector.
BHARATHI TMT a Product of Steel City is a division of Kalliyath Group established in 1929. The 1000 crore group has diverse interests in real estate, Health care, transport & global tarde
Kairali steels & Alloys Pvt.Ltd, the flagship division of the 1000 crore Kalliyath group, was established in the year 2001. This division with state- of - the- art- facilities produces high quality TMT bars, Angles, squares and all section of TOR steels. By adopting highest manufacturing standards and using cutting edge technology, this manufacturing facility at Kanjikode, Kerala produces TMT bars of top quality. Due to its superior quality, our brand ‘Kairali TMT’ is a highly popular and widely accepted among discerning customers. Both in the commercial and Domestic sectors.
The company with the latest infrastructural facility and machinery handles an average of 500 tons in loading and unloading yard. Kairali Steels & Alloys, now rolling 8mm to 32mm TMT bars which are in turn, tested by UTM in the physical laboratory. Almost 60% of the scrap are imported from Middle east, USA, UK & Africa. The company has a melting division and can handle upto 50,000 tons per annum.
The company with the latest infrastructural facility and machinery handles an average of 500 tons in loading and unloading yard. Kairali Steels & Alloys, now rolling 8mm to 32mm TMT bars which are in turn, tested by UTM in the physical laboratory. Almost 60% of the scrap are imported from Middle east, USA, UK & Africa. The company has a melting division and can handle upto 50,000 tons per annum.
TMT Technology
The Thermo mechanical process consists of an online heat treatment in two successive phases. The billets pass through a 21 stage processing and come out in the form of reinforcing bars. Being the first stage in TMT process, these bars pass through a fully automated quenching box and is turbo cooled. As a result, the outer layer of the bar solidifies into a marten state.
In the next stage, i.e Self tempering, the heat from the inner layers of the bars surface up. Due to this, the outer crust becomes even more strengthened. And these bars are allowed to cool at room temperature in the cooling beds. At this stage the inner core of the bars become ductile ferrite pearlite. this is the reason for the extra ductility of Kairali TMT bars. This process is actually the reason why Kairali TMT bars are much superior and preferred over normal CTD bars in the industry.
In the next stage, i.e Self tempering, the heat from the inner layers of the bars surface up. Due to this, the outer crust becomes even more strengthened. And these bars are allowed to cool at room temperature in the cooling beds. At this stage the inner core of the bars become ductile ferrite pearlite. this is the reason for the extra ductility of Kairali TMT bars. This process is actually the reason why Kairali TMT bars are much superior and preferred over normal CTD bars in the industry.
Quality
Kairali TMT bars undergoes stringent quality control testing in our state-of-the-art lab for both physical and chemical properties. Every consignment is despatched with test reports for physical & chemical composition. That is precisely, why every single ' Kairali TMT' bar guarantees quality that reflects the glorified tradition of the Kalliyath group. First time and every time as the ultimate stamp of quality 'Kairali TMT' is also approved by the Bureau of Indian Standards.
Sailent Features
- APPROVED BY BIS
- MORE BONDING STRENGTH
- EARTHQUAKE RESISTANCE
- COST EFFECTIVE IN LONG RUN
- EARTHQUAKE RESISTANCE
- HEAT RESISTANCE
Weld ability
Kairali TMT - Properties
Properties
Kairali TMT Grade 415
- SL.No
- 1
- 2
- 3
- 4
- Properties
- Yield Strength N/mm2,Min
- Yield Strength N/mm2,Min
- Stress Ratio (TS/Ys), Min
- Elongation, Min
- Standards
- 415
- 485
- 1.13
- 14.5
- Typical values
- 430-470
- 500-580
- 1.15-1.25
- 15-20
Chemistry of Kairali TMT
- SL.No
- 1
- 2
- 3
- 4
- Carbon
- Manganese
- Sulphur
- Phosphorus
- BIS (Max %)
- 0.30
- 0.30 to 0.60
- 0.060
- 0.060
- Kairali (Max%)
- 0.18 to 0.30
- 0.50 to 0.70
- 0.055
- 0.055
Bend Properties of Kairali TMT
- SL.No
- 1
- 2
- 3
- Test
- Bend
- Rebend
- IS 1786 , Fe 415
- 3Ø upto 22mm , 4Ø over 22mm
- 5Ø upto 10mm , 7Ø over 10mm
Standard size and savings in weight of Kairali TMT
- Size mm
- 8
- 10
- 12
- 16
- 20
- 25
- 28
- 32
- Specific weight
- Kg / Mtr.
- 0.395
- 0.617
- 0.888
- 1.580
- 2.470
- 3.850
- 4.830
- 6.313
- BIS Standard
- Kg / Mtr.
- 0.367 to 0.423
- 0.574 to 0.660
- 0.844 to 0.932
- 1.501 to 1.659
- 2.396 to 2.544
- 3.735 to 3.965
- 4.691 to 4.981
- 6.127 to 6.506
- Kairali Standard
- 0.375 to 0.400
- 0.580 to 0.600
- 0.850 to 0.890
- 1.510 to 1.560
- 2.400 to 2.480
- 3.750 to 3.850
- 4.700 to 4.900
- 6.100 to 6.400
Gasha Steels Pvt.Ltd was established in the year 2001. GASHA STEELS IS A ISO 9001 - 2008 COMPANY
The company is engaged in the business of manufacturing TMT Bars and Wire Rods of various sizes and specifications according to the BIS standards (ISI) and needs of the customers up to a capacity of 3000 tons per month on double shift basis. The rolled products are Steel Rods (CTD / TMT) from 5mm to 16 mm. These rolled products, namely 5, 6, 8,10,12,16, BARS are extensively used in buildings and other civil construction works in KERALA. Our rolling mill unit is spread over 4.5 acres of land with adequate infrastructure facilities like power, transport and communication facilities.
GASHA STEELS steadily grows on its core ideals of Quality Management, constant innovation and understanding customers’ needs, through continuous quality improvements in steel products.
GASHA STEELS were able to strengthen its position as a market leader. The Company’s products command a good premium over the market prices. Now GASHA emerging as top one among the reputed rolling mills in Kerala
GASHA STEELS steadily grows on its core ideals of Quality Management, constant innovation and understanding customers’ needs, through continuous quality improvements in steel products.
GASHA STEELS were able to strengthen its position as a market leader. The Company’s products command a good premium over the market prices. Now GASHA emerging as top one among the reputed rolling mills in Kerala
GASHA IS THE ONE OF THE HIGH SPEED MILL IN SOUTH INDIA AND ONLY ONE IN KERALA HAVING THE FACILITY OF MAKING WIRE RODS IN COIL FORM.
High quality Thermo Mechanically Treated (TMT) bars are manufactured using the most contemporary technology available worldwide and supervised by qualified metallurgists and structural engineers. Our products are BIS approved and meet all the standards of ISI and marked with ISI label. The salient features of the rolling mill include an extensive billet / ingot yard for cast-wise (CHEMICAL) stacking of billets, this will help to get better consistency in TMT BARS.
Our TMT steel bars are made using the Rapid Quenching & Tempering technology. It allows the production of bars to be on par with BIS and international standards. Hot rolled bars from steel billets are subjected to PLC-controlled online thermo-mechanical treatment, the bars are made to pass through heat treatment over three successive stages.
After the quenching process, the bars are cut to desired sizes with the Auto Shearing machines and transferred to the Cooling Bed wherein they are NATURALLY cooled to get the defined structure. Unlike conventional bars that are subjected to force cooling or cold twisting.
TMT bars have high strength, greater yield & elongation, uniform micro structure, toughness, ductility and greater weldability. They also bond better with cement concrete mix. Hence they are equipped with the requisite properties like outer rib arrangements as per the standard of BIS with CNC machines to meet the PULLOUT test of BIS, also to provide strength to concrete structures for enduring natural hazards. Further, our quality controllers also test each product at both, procurement and delivery stages.
This helps us in avoiding any inconsistency at the clients end. Owing to superior finish and high utility designs, these products are extensively demanded in the construction field.
Our TMT steel bars are made using the Rapid Quenching & Tempering technology. It allows the production of bars to be on par with BIS and international standards. Hot rolled bars from steel billets are subjected to PLC-controlled online thermo-mechanical treatment, the bars are made to pass through heat treatment over three successive stages.
- Quenching
- Self Tempering
- Normalizing (Atmospheric Cooling)
TMT bars have high strength, greater yield & elongation, uniform micro structure, toughness, ductility and greater weldability. They also bond better with cement concrete mix. Hence they are equipped with the requisite properties like outer rib arrangements as per the standard of BIS with CNC machines to meet the PULLOUT test of BIS, also to provide strength to concrete structures for enduring natural hazards. Further, our quality controllers also test each product at both, procurement and delivery stages.
This helps us in avoiding any inconsistency at the clients end. Owing to superior finish and high utility designs, these products are extensively demanded in the construction field.
Theigh Ingots Pvt Ltd, is an ISO certified company manufacturing MS Ingots, with the state of the art Induction Furnace Technology.
Commissioned in the year 2008 we have become pioneers in adopting the latest technologies for manufacture of MS Ingots.
The major portion of our raw material is imported from Central Europe, USA and Middle East. Right from the selection of raw material we take utmost care to manufacture defect free MS Ingots, which is the raw material used in our sister concern Kairali Steels and Alloys Pvt Ltd.
Our plants are equipped with sophisticated quality control lab and instruments for analyzing the chemical and physical composition of the finished Ingots as well as raw material.
At Theigh Ingots we follow strict quality standards. Our product quality adheres to ISI certification (IS 2830:1992).To ensures that the quality standards are maintained, the process is monitored at every stage of production.
The manufacturing process is supervised by a technically qualified metallurgist and a team of experienced supporting staffs.
The major portion of our raw material is imported from Central Europe, USA and Middle East. Right from the selection of raw material we take utmost care to manufacture defect free MS Ingots, which is the raw material used in our sister concern Kairali Steels and Alloys Pvt Ltd.
Our plants are equipped with sophisticated quality control lab and instruments for analyzing the chemical and physical composition of the finished Ingots as well as raw material.
At Theigh Ingots we follow strict quality standards. Our product quality adheres to ISI certification (IS 2830:1992).To ensures that the quality standards are maintained, the process is monitored at every stage of production.
The manufacturing process is supervised by a technically qualified metallurgist and a team of experienced supporting staffs.
Product Range
SteelFab – Advanced Reinforcement Technology - One time solution for cutting,bending and forming of TMT steel bars
Legacy of stainless performance
Pioneering fabrication concepts. Cuting-edge steel reinforcement technology
Steelfab is a first of its kind TMT bar cutting and bending plant in India, fabricating reinforcing bars into lengths and shapes required by customers. Incorporating a fully automatic, advanced reinforcement technology system, this is a pioneering method of processing fabricated rebar from start to finish. It greatly reduces time, cost and labour thereby acting as a catalyst for infrastructural development. Moreover it ensures your worksite is an accident free zone.
Having a proposed installed capacity of 100,000 MT per annum, SteelFab is specially designed for the major medium and small scale construction projects. From 6mm to 60mm, from single bend to multi-bend, steelfab can comeup with a solution to go well with your requirements.
With this pioneering venture, Kalliyath Group, an illustrious presence in stell trading and manufacturing sector for over the past 75 years, is envisaging efficient and state-of-the-art steel reinforcement technology.
Having a proposed installed capacity of 100,000 MT per annum, SteelFab is specially designed for the major medium and small scale construction projects. From 6mm to 60mm, from single bend to multi-bend, steelfab can comeup with a solution to go well with your requirements.
With this pioneering venture, Kalliyath Group, an illustrious presence in stell trading and manufacturing sector for over the past 75 years, is envisaging efficient and state-of-the-art steel reinforcement technology.
Minimising touch time. Optimising cost effectiveness
Currently, in a bar bending unit, a lot of touch time – manual labour – is involved. Like unbundling, reading the drawing, measuring, cutting the rebar, manual bending, segregation of rebars, stacking and so on. As the touch time cost rises, construction cost escalates substantially. Steelfab, the cost effective technology for fabrication needs, considerably reduces touch time and thereby the heavy additional cost. It saves a minimum of Rs. 7,000/- per metric tone by way of minimizing bar bending charges, wastage and time lag. One day at Steelfab counts for 30 days of conventional bar bending.
Promising an environmental friendly ambience. Quality up gradation at a reasonable cost.
Monitoring manual labour, shortage of skilled labors, time lag, human error and additional overheads are just some of the problems associated with the conventional rebar or bar bending shop. Attaining quality at a reasonable cost is always an effort in this sector. Just the reason why a compact rebar shop with advanced reinforcement technology like steelfab, can hold all the solutions.
The Steelfab Highlights.
- Brings professionalism into material management.
- Reduces inventory cost by not dumping materials at project site.
- Reduces man hours per metric tone.
- Reduces non-value added waste by minimizing the rebar loss rate.
- Able to process varied shapes of reinforcement.
- Reduces the project completion time with the rapid rebar processing.
- Meets the reinforcing design with utmost accuracy and specification.
- Streamlines material flow.
- Avoids work space disturbance at the project site.
- Works on TMT steel bars of any company.
- Reduces the overall cost of the project.
- Saves a minimum of Rs. 7000/- per metric tone.
- Speeds up the whole bar bending process.
- Super savings in time – 1 day as to 30 days in conventional bar bending.
- Ensures your work site is an accident free zone.
- Prevents theft of steel from project site.
